MerCruiser Alpha One Outdrive removal and installation tips that show you detailed assembly of the gear shift position and shift cable on re-assembly.Sterndrive Replacement is happy to announce that we are now offering brand new Mercruiser outdrive inboard trim cylinders for the Mercruiser alpha one generation 1 sterndrive at an unbeatable price. We are offering port side trim cylinders as well as starboard and even ambidextrous models. A trim cylinder's purpose is to lift the sterndrive part off the water to ensure that when you've ...Oct 12, 2017 · *Transom service kit with exhaust bellows for MerCruiser Alpha One (from $62.95, amazon.com) *Bellows expander tool, Quicksilver part No. 91-45497A1 ($57.95, michiganmotorz.com) *Bellows adhesive, Quicksilver part No. 92-86166-Q1 ($10.86, go2marine.com) *Socket wrench set (½-inch drive) *Socket wrench set with an extension (¼-inch drive)This is a drive that came in with a bad set of u-joints. This is just to show the customer they have been replaced and for him to see how they are supposed t...Mercruiser 1, R and MR outdrives; Alpha One bell housings; 21418 Bravo upper shift shaft. P/N 21418 GLM Marne aftermarket ... How do I remove my Alpha One gen 2 lower unit 76,000 views; 65 repair video on YouTube for Mercury Marine outboard or Mercruiser outdrive parts; Help to identify Mercruiser and Alpha One or Generation 2 outdrive ...Jan 29, 2021 · grease from Tractor Supply (PAID LINK): https://www.pjtra.com/t/TUJGRU1GSEJHSEVJR0lCRkhMRUxM?url=https%3A%2F%2Fwww.tractorsupply.com%2Ftsc%2Fproduct%2Ftravel...***UPDATE! I later learned an awesome trick for getting the outdrive off you can see here: https://youtu.be/bruGSBLP8HYIn this video I show how to remove a m...grease from Tractor Supply (PAID LINK): https://www.pjtra.com/t/TUJGRU1GSEJHSEVJR0lCRkhMRUxM?url=https%3A%2F%2Fwww.tractorsupply.com%2Ftsc%2Fproduct%2Ftravel...Jun 14, 2017. #1. I replaced the water pump assembly in the lower unit of my MerCruiser Alpha 1 sterndrive. The boat was running too warm so I decided to investigate and found the water pump trashed. Put in an entire new kit, lubed everything up and installed the lower end back on the drive. started pumping gear oil in the bottom oil drain hole ...Re: Gear oil leaking out of water intake on lower unit of an alpha one outdrive! I have what sounds like the same problem. My power pack is an "07 Merc 5.0 MPI with Alpha One Gen 2 drive with 250 total hours. Over the last few seasons I've had the to keep adding oil to the drive lube monitor bottle, maybe 2/3 of a quart over each …Jul 14, 2021. #1. Hi guys, I figured my Alpha one Gen 2 upper unit need to replace its oil seal. I already pulled out my drive and separated Upper unit and Lower unit. So far so good. Looks like I need to get a spanner wrench to loos the drive retainer lug nut. I ordered the wrench and should be able to get it soon.Oct 28, 2021 · Replace alpha outdrive bellows (PART 1) • Replace Mercruiser alpha one gen 1 (2)... 1. Assemble outdrive engine stand https://youtu.be/gLBQvjiYaEk2. Replace alpha outdrive bellows...In this video I go through the steps involved in removing the Mercruiser Alpha 1 Gen II sterndrive. I show you what to look for when inspecting the bellows, ...For The Hydraulic Trim Hoses On most (for)Mercruiser Outdrives That Use 1/4" Tube Fittings From 1983 And Newer. Fit for Mercruiser MC-1 , R , MR , for Alpha One Gen I & Gen II. Use with 18-2190 and 18-2190E cables. Fits for MerCruiser Bravo I II III 1988-Up and for Blackhawk drives. Fits for Alpha 1 Generation 2, Bravo, Blackhawk U-joint bellows.Mercruiser 5.7 engine alpha one generation 2 outdrive. I aquired a new boat today. I am trying to remove the gimbal ring without having to take off the outer transom plate assembly. Can that be done without having to take the plate off. I seen a procedure here...Trim the unit fully down. Two flush-mounted slotted screw caps are located on the left side of the unit. Remove the one at the top, then the lower one, which will allow the oil to …94. Dec 21, 2011. #6. Re: Lots of play/slack in my outdrive! Help please!! well achris is almost correct when he says usually the steering shaft wears out. what actually happens is that the gimbel ring itself wears out. this is due to the fact that the steering shaft is steel and the gimbel ring is aluminum. when any looseness develops and is ...1. Replaces most Mercruiser Sterndrives from 120 -260 HP 1967-1990. 2. Your Mercruiser Sterndrive must have trim and tilt to be able to use our replacement drive. 3. If your Mercruiser Sterndrive is between 1967-1969 you must verify that you have 13 splines on your upper driveshaft . 4.With any Upper and Lower purchase, Sterndrive Replacement lets you benefit from our 3 year warranty, providing you with 3 years of full coverage. Only at Sterndrive Replacement. This is a replacement for Mercruiser sterndrives alpha one generation 1. This Mercruiser sterndrives alpha one generation 1 unit is a replacement for 165-205 HP and up ...Drives. Featuring a sleek, hydrodynamic profile, the Alpha One® drive is a staple in the sterndrive market. Time-tested by countless afternoons on the water, its fluid handling and efficient design have earned it a reputation for reliability. Find a Dealer. Features.Feb 13, 2015. #1. I have an alpha one gen 2 outdrive that is leaking oil out the water inlets. I am sure that I will remove lower half of drive, to get to water pump area. I read somewhere on this forum that there are a couple of back to back seals that may be this problem, allowing oil leaking.video showing disassembly procedure for alpha out drive.Step 2. Place a drain pan directly under the lower unit. Locate the top vent hole oil plug on the lower unit side case. Refer to your owner's service manual for its location, if you have trouble finding it. The vent hole plug will be high up on the lower unit case and marked accordingly. The screw plug will sit countersunk and have a large slot ...Boat Info. 1989 200 CC. Engines. 4.3l Mercruiser w/Alpha One Outdrive. I have a 1989 21 Foot Sea Ray 200cc with a 4.3l V6 and an Alpha One outdrive. I changed the outdrive oil in May and it looked brand new, no water, no metal. I have been running all summer with no issues. Two nights ago, I went to the end of the river and turned off the boat ...MerCruiser Alpha One Sterndrives & Bravo Outdrives. MerCruiser Sterndrives have been around for well over 50 years to date. Beginning with the one drive and the TRS outdrive Mercruiser then moved into the production of the Alpha in 1983 and then the Bravo sterndrive models in the early 1990's.Buy 1963-1982 Chevrolet Corvette Power Steering Control Valve BBB Industries for a low price of $162.43 at PartsGeek. FLAT RATE SHIPPING on most BBB Industries 401-0101 orders. www.partsgeek.com. Well crap, I just order one of those from NAPA at $198. I'll know soon on fitment.Alpha-Lipoic Acid (Alpha Lipoic) received an overall rating of 5 out of 10 stars from 13 reviews. See what others have said about Alpha-Lipoic Acid (Alpha Lipoic), including the ef...Tweet. #2. 12-31-2003, 02:53 AM. There are several things that can go wrong between the engine and the propeller. 1. Spun propeller hub. If you have an older style prop with the rubber hub it is a little harder to tell, but remove the prop and see if it looks okay. Newer style props have a plastic hub. Those are very easy to see if they are in ...THIS IS PART 1 OF HOW TO REMOVE A MERCRUISER ALPHA 1 OUTDRIVE SO THAT THE DRIVESHAFT, EXHAUST AND SHIFT CABLE BELLOWS CAN BE REPLACED. ALL PARTS ARE AVAILIBL...Oct 29, 2005. #7. Re: locking nut on alpha 1 outdrive & no Key. That gatorgrip is way to big to get around the nuts holding on an outdrive. If it would work, just putting a wrench on the nut would work. Those locks usually have an outer cover that slips when trying to remove it, that is why you have to have a key, not a wrench, or visegrips, or ...Jun 14, 2017. #1. I replaced the water pump assembly in the lower unit of my MerCruiser Alpha 1 sterndrive. The boat was running too warm so I decided to investigate and found the water pump trashed. Put in an entire new kit, lubed everything up and installed the lower end back on the drive. started pumping gear oil in the bottom oil drain hole ...Sep 28, 2021 ... MerCruiser Alpha One Outdrive Teardown Part 3. 5.7K views · 2 years ago ...more. Mister Potter's Garden. 443. Subscribe.1. Assemble outdrive engine stand https://youtu.be/gLBQvjiYaEk2. Replace alpha outdrive bellows (PART 1) https://youtu.be/NcObTOYXtQMRepair video for water pump, u joint bellow, exhaust bellow, shift cable and outdrive repair tools required. Last updated on 3/21/2023, 9:41:55 AM. Mercruiser how to water pump repair videos. Removing Mercruiser outdrive (upper/ lower gearcase) from bell housing. Changing u-joint bellow, exhaust bellow and shift cable on Mercruiser outdrive.Replacing Exhaust Bellows. 1. Remove the exhaust bellows Boating Magazine. 1. Remove the Exhaust Bellows. With drive unit removed from the bell housing, block the bell housing in the full up position and loosen the screws for the two clamps at either end of the exhaust bellows. Access the aft clamp from underneath.Alpha One & Gen 2 Outdrive Parts *Drawings *Videos. T.C. Electronics / Marine ( 416 ) 751-7326 home page: Mercruiser Alpha 1 tools *Outdrive repair video. ... Used to remove and install hinge pins from stern drives. OEM 91-78310 . P/N 90200 Hinge pin $20.99. 90295 removal installation .My boat was taking on water and the bilge pump was running all of the time. I found out that my shifter bellows was damaged and leaking. This causes enough...Re: Mercruiser Alpha One - Lower Shift Shaft broke guys this boat isn't a rotted piece of wood with an engine in it. The hull is in great shape. The motor runs, it turned over on the second try after not being ran for two years. The outdrive seems to be fine. I can put the outdrive in fwd/rev w/ plier to grab the broken piece and it rotates ...Exhaust bellows connected to the gimbal housing (i.e. transom side). 3. U-joint bellows connected to the bell housing. 4. Shift cable bellows on the cable and partially crimped on the narrow end. 5. All hose clamps oriented for ease of tightening (I think) and I have a flexible socket.Find Out Why I Have Outdrive Oil In My Bilge. Find Out Why I Have Higher RPM's Without Going Faster. 1984, 1985, 1986 Alpha One Shifting Problems. Get My Pre-Alpha, Alpha One & Gen II Outdrive To Shift To Neutral. Adjust My Pre-Alpha, Alpha One & Gen II Outdrive Shift Cable . Adjust My Bravo Outdrive Shift Cable.After ten seasons of trouble free use, my Alpha One Gen Two blew an upper. 2K for a new upper and one week later, I was back on the water. How people stay in this hobby and don't do their own work is beyond me. If you need a mobile mechanic you can trust and knows this drive VERY WELL, give my buddy Randy a call @ 619.227.2770.Replaces Mercury part number 30-803097T1 $149.99. P/N 21960 Kit with exhaust, u-joint and shift cable bellows with gimbal bearing and oil seal. Includes outdrive installation gasket. The gimbal bearing is the new sealed type which is maintenance free. Replaces Mercury part number 30-803099T1 $169.99.We stock used stern drive components. We also stock used boat parts and Mercruiser sterndrive units for the boating enthusiasts who wants to keep repair costs down. Contact us for used sterndrive parts at (416) 751-7326 our customer service line. Online catalog is comprised of PDF files.INDEX GASOLINE STERNDRIVE INSTALLATION MANUAL Crankshaft Horizontal Centerline (X-Dimension) X-Dimension can be measured by the 90 degree Tool Method or by the Tape Measure Method. 90 DEGREE TOOL METHOD 1. Construct 90 degree tool. 90° 71621 13-9/16 in. (345 mm) Measurement: 4 ft.If interested in purchasing the products below, visit our Amazon affiliate links below. I earn from qualifying purchases.1. Outdrive stand (Upper & Lower) ...This top-level sterndrive features race-proven Bravo One gear housing filled with heavy-duty components for world-class engine durability and reliability. The Bravo 1 drive uses 16″ stainless steel props for top speed performance. The MerCruiser Bravo 1 propeller is sold separately. This drive is bi-directional; the same drive is used for ...27,468. Aug 6, 2013. #2. Re: Help with changing Anodes on Alpha one. Hello Mike, Quite a few anodes on the Alpha One Gen II drives (that's what you have). One on the end of each trim ram. Use a 5/16" socket to remove the screws holding them on (2 screws on each anode). One anodic plate under the end of the drive anti cavitation plate.DIY FIX GUY. 688 subscribers. Subscribed. 1.1K. 168K views 8 years ago. MerCruiser Alpha One Outdrive removal and installation tips that show you detailed assembly of the gear …Please see http://www.sterndrive.info/alpha-one/id306.html for tech support and exploded view drawing.Video includes the following• Removing my Alpha 1 gen 2...I am replacing the simple trim tab anode on my Mercruiser Alpha one first generation. It is a simple attachment using hex head cap screw. The screw bolts in from inside the drive housing. I can see no way of getting access without taking the outdrive apart. I have attached photos of the screw and it can be seen that there is no way to insert ...Re: Removed Lower unit with shifter in neutral Need to get the terminology straight : The outdrive consists of two parts the driveshaft housing (upper unit) and the gearcase (lower unit). If you split the outdrive (removed the lower unit) before you removed the upper, you are OK (the shift shafts disconnect), if you removed the whole …Oct 28, 2015 · Pull the the rod for the tilt rams. Remove the six nuts, shift the control lever into forward. Work the leg off, it may take some wiggling if it's been on for awhile. There's step by step for the whole repair online. Alpha drives need to be shifted into forward to remove,good luck,,,greggOutdrive Stands. Click on the part number to check pricing or place an order. This stand was built to withstand the abuse of any boat shop or the home mechanic. Constructed from 1" square, 1/8" thick steel tubing and gas mig welded at every joint for the best possible bond. Heavy-duty swivel casters are mounted on all 4 corners making this unit ...This top-level sterndrive features race-proven Bravo One gear housing filled with heavy-duty components for world-class engine durability and reliability. The Bravo 1 drive uses 16″ stainless steel props for top speed performance. The MerCruiser Bravo 1 propeller is sold separately. This drive is bi-directional; the same drive is used for ...The MerCrusier Bravo Series sterndrives – Bravo 1, Bravo 2 and Bravo 3 – are upgrades from the Alpha One and feature the latest innovations in boat outdrive performance. Bravo 1: With a focus on high speed performance, the Bravo 1 sterndrive is used for single, twin or triple engine applications and can produce speed up over 100 mph for gas ...This Alpha One - GEN 2 sterndrive earned the title of "world's most popular sterndrive" because it delivers reliable performance in a value package. Reliable performance means more family fun year after year without missing a beat. Alpha drives slice through the water with an efficient hydrodynamic profile producing very little drag.Mercruiser Alpha 1 Gen 2 outdrive tools: Alpha One Generation 2 outdrive and bell housing repair tools. Buy online Boat Parts from here! ... Fits the pinion bearing (must remove paper cone) to avoid crooked seating of the bearing that causes gears to break or make noise OEM: 91-38628T. $39.95. $ 47.89. 90270 Driver head.Mar 9, 2009. Messages. 3,720. Aug 13, 2012. #2. Re: how to adjust trim tab anode on alpha one. The anode fin is adjusted by a single bolt. There is a hole on top of the drive right above the anode, just big enough for the allen-wrench to fit through. Sometimes there is a plastic cap that needs to be popped off that covers the access hole.Replaces Mercury part number 30-803097T1 $149.99. P/N 21960 Kit with exhaust, u-joint and shift cable bellows with gimbal bearing and oil seal. Includes outdrive installation gasket. The gimbal bearing is the new sealed type which is maintenance free. Replaces Mercury part number 30-803099T1 $169.99.Nov 23, 2016 · 29. Nov 23, 2016. #1. I have run into a little snag trying to remove the alpha one outdrive to do some winter maintenance. I placed it in forward gear, disconnected the hydraulic cylinders and removed the 6 bolts holding the outdrive on. You can see in the picture this is as far as it would come out.Re: Replacing drive oil reservoir line on an alpha one gen 2 outdrive I agree with Chris, plus those cheap plastic fittings fit right in with the sorry engine mounted raw water pump and the drain systems designed to crack blocks.How to remove a stuck lower unit. I put a new engine in the boat and I need to change the impeller. The lower unit would not come off. Third time is a charm....Mercruiser 1, R and MR outdrives; Alpha One bell housings; 21418 Bravo upper shift shaft. P/N 21418 GLM Marne aftermarket ... How do I remove my Alpha One gen 2 lower unit 76,000 views; 65 repair video on YouTube for Mercury Marine outboard or Mercruiser outdrive parts; Help to identify Mercruiser and Alpha One or Generation 2 outdrive ...1984 - 1990 - Serial Numbers 2062141 - 0D469858. see bottom of page for Generation 2, 1991 and up. Lower Unit. 87510 Mercruiser seal kit Alpha 1. P/N 87510 Most popular GLM seal kit - lower unit. Replaces Mercury part number 26-33144A2. 5 stars. $44.99. Includes: P/N 81160 O-ring 25-30613.Jul 12, 2021. #1. So, I thought I would start a new thread, since I am second guessing myself. I have 1986 Alpha One, Gen 1, that I replace the water pump in the outdrive and all the bellows, along with the lower shift cable. I have used the manual and the great wealth of information on the forum. But I can't seem to get the cable working ...So - the story so far. I have a '89 Blue Water 17" with a Mercruiser 3.0 130 (possibly 140) Gen 1 outdrive. I've had the boat for a couple of years, but have only had the opportunity to take it out a handful of times. Most recently, I had my kids out for the first time this year.How to winterize your Mercruiser Alpha One lower end. Changing your boat lower end fluid. How to change the fluid on your out board lower end on you boat. Ch...The MerCrusier Bravo Series sterndrives – Bravo 1, Bravo 2 and Bravo 3 – are upgrades from the Alpha One and feature the latest innovations in boat outdrive performance. Bravo 1: With a focus on high speed performance, the Bravo 1 sterndrive is used for single, twin or triple engine applications and can produce speed up over 100 mph for gas ...1. Replaces most Mercruiser Sterndrives from 120 -260 HP 1967-1990. 2. Your Mercruiser Sterndrive must have trim and tilt to be able to use our replacement drive. 3. If your Mercruiser Sterndrive is between 1967-1969 you must verify that you have 13 splines on your upper driveshaft . 4.Step 5. Place an outdrive cart underneath the skeg to hold the drive level. Secure the outdrive to the cart. Remove all but one of the six nuts from the bell-housing stud with a socket wrench. Leave the last nut loose; turn it by hand.REPLACEMENT OF OUTDRIVES YOKE AND SEAL MERCRUISER. 1) Start by removeing the upper drive from the lower gearcase. 2) Rremove the oil from the drive. Take top drive from bottom drive. 3) Remove the large covernut with covernut wrench or use a 1/2" bar through the nut and u-joint to loosten it.Slather some M-4-C grease on the drive shaft with special attention to coating the splines that slip into the engine coupler. Early model Alpha Ones have universal joints with grease zerks. A couple shots in each zerk and the maintenance is done. Removing the lower unit to get at the drive shaft is uncomplicated.Mar 12, 2011 · Mercruiser 5.7 engine alpha one generation 2 outdrive. I aquired a new boat today. I am trying to remove the gimbal ring without having to take off the outer transom plate assembly. Can that be done without having to take the plate off. I seen a procedure here...P/N 12120 Alpha 1 lower unit water impeller kit .Compatible with 1984-1990 models. Includes housing. Replaces Sierra 18-3320. $42.99. GLM Marine aftermarket repair tools used for the MerCruiser Alpha One and gen 2. Outdrive repair video.Mercury Mercruiser® Bravo 2X 1.81:1 Drive. We at APM have Mercury Alpha 1 & Bravo 1, 2, 3 outdrives for sale across Canada. To buy new & used Mercruiser Sterndrive engines connect with our team now at 250-724-5722.Step 5. Place an outdrive cart underneath the skeg to hold the drive level. Secure the outdrive to the cart. Remove all but one of the six nuts from the bell-housing stud with a socket wrench. Leave the last nut loose; turn it by hand.1. Assemble outdrive engine stand https://youtu.be/gLBQvjiYaEk2. Replace alpha outdrive bellows (PART 1) https://youtu.be/NcObTOYXtQMAlpha One 1984 to 1990 outdrive upper gearcase components diagram with over 70 photos. Great for the boating enthusiasts performing their own outdrive work. drawing. Alpha 1 outdrive lower gear-case and photos for years 1984 to 1990 ... How do I remove my Alpha One gen 2 lower unit 76,350 views;Outdrive identification alpha one. Q&a: replacing alpha one shift shaft & sealAlpha one gen two outdrive will not slide back on page: 1 Alpha 1 outdrive: inboard engines & componentsMercruiser outdrive removal and installation tips.. Bravo one outdrive serviceMercruiser pre alpha outdrive diagram Drive bravo outdrive mercruiser stern lower pic ...Alpha One & Gen 2 Outdrive Parts *Drawings *Videos. T.C. Electronics / Marine ( 416 ) 751-7326 home page: ... How do i separate or remove my Alpha One lower unit .Big Kid Powersports show you, step by step, how to remove a Mercruiser Alpha One 1 drive from the transom of the boat.-----Bogging Out Video Blog https://ww...70,597. Jul 22, 2013. #3. Re: Which engine will an Alpha One outdrive fit? whodunnit said: I read about different model years and descriptions/sizes of mercruiser engines, 4.3, 260, 3.0, 350 magnum, etc. A lot say "With an Alpha One outdrive" Does the same outdrive fit all engines? If not, where would one look.Oct 28, 2016 · Replacement tip for bellow and gimbal . Easy , Remove the old one with a knife and go fixingDON'T FORGET TO SUBSCRIBE !!- full boat restoration link: https:/...Of course drained the oil and replaced it. No sign of water in the oil, looked like new. Also drained the reservoir. After reassembly, filled the oil from bottom to top vent screw as usual and filled the reservoir. Since using the boat it has pulled in a full reservoir and 1/4 of gear oil so far. Seems to drop about 1/8 inch per fishing trip.Replacing Exhaust Bellows. 1. Remove the exhaust bellows Boating Magazine. 1. Remove the Exhaust Bellows. With drive unit removed from the bell housing, block the bell housing in the full up position and loosen the screws for the two clamps at either end of the exhaust bellows. Access the aft clamp from underneath.First, remove the propeller for saftey reasons.(By locking the prop with a piece of wood while loosening the prop bolt). Romoving the complete upper unit, (1)Place the hand throutle at full throutle. (2)Make sure your sterndrive is straight .Locate or make a holder/stand to handle the weight of the sterndrive. "It's heavy, a two man job.".It takes a special little tool to remove the bell housing., a, Item Bushing-kit. P/N 21425 Power trim ram bushings, pins and washers. Replaces 17-815953T1 $47, Nov 30, 2016. #9. The biggest reason why the drain plugs leak , Messages. 5,210. Sep 8, 2010. #3. Re: alpha one prop shaft seal. you will need a special to, Aug 26, 2013 · Mar 13, 2009. Messages. 5,827. Aug 26, 2013. #10. Re: alpha one gen 1 outdrive not shifting , Replacement tip for bellow and gimbal . Easy , Remove the old one with a knife and go fixingDON&#, This video showcases an easy way to replace the bellows on a, We would like to show you a description here but the site won', Pull the the rod for the tilt rams. Remove the six nuts, When it comes to home heating systems, Alpha heater, Oct 5, 2012 ... Comments2 · how to disassembl, Help removing outdrive Mercruiser 5.0/Alpha One Gen2. Thread, This is a quick video I made showing how to tell the , Get detailed Bravo One Outdrive Service and repair , video showing disassembly procedure for alpha out drive., Nov 23, 2016 · 29. Nov 23, 2016. #1. I have run into a lit, Pinion Gear Shimming Tool to measure pinion height of Mercruiser , Re: alpha 1 outdrive question the cracked anti vent. place is likely c.