The needle would go up just a little higher than picture when the raise button pushed. It would just reach 1000 PSI. It would hold to take the camera shot. Push down on the controller and it would go down under 100. The dealer is a 1 1/2 away, the snow has come and gone. The Boss let me down.7 Blue/Yellow Plow High Beam 8 Red/Yellow Plow Low Beam 9 White/Yellow Plow Common 10 Pink Right Turn 11 Yellow Park 12 Violet Left Turn 13 White/Black Pump Motor Solenoid Plow Side Vehicle Side. 4 O 13 11 12 1415 3 6 9 12 15 2 5 8 11 14 4 10 13 . Title: BOSS WIRING HARNESS Author: patdan Created Date: 5/13/2016 3:57:32 PM ...Replace valve. Test power to the control box by checking voltage between black wire and ground at the white 9-pin connector. If NO voltage is present, power from fuse box has become disconnected. If voltage is present, check wiring and switch of control box. 4. Plow will not raise or raises slowly (pump motor runs).Just fixed a customers with the same problem. Also used Western relay. Just make sure sinle wire on small post of solenoid runs back to battery negative post. …mT N United States FormNo. MSC13768RevA Owner'sManual Straight-BladePlow forATVorUTV Registeratwww.bossplow.com. OriginalInstructions(EN) *MSC13768* AStraight Blade Joystick STB03191 Wiring Schematic. Straight Blade Joystick STB03191 Harness Wiring Diagram. Figure 1. Straight Blade Harness Wiring Diagram G10074. COLOR FUNCTION PIN. BLACK 12 VOLTS + 1 ORANGE PLOW DOWN 2 WHITE PLOW UP 3 RED RIGHT 4 GREEN LEFT 5 BLUE LEFT 6 YELLOW RIGHT 7 PURPLE PUMP SOLENOID 8 BROWN GROUND 9. WITH SHOWN.mnz28 said: Problem solved. Finally had some time to attack this again. I did have some debris in the truck side pos/neg connector seems to seat so much better now. Still using zip-ties just to make sure. I noticed a small amount of fluid around the 90 degree fitting for the lift cylinder in the manifold block.56 posts · Joined 2004. #1 · Dec 9, 2005. where is everybody putting their solenoids when putting a boss plow on the newer chevys. I have a 2003 chevy 2500hd. thanks. 1996 Chevy 1500 Z71 EXT CAB SHORT BOX. 2004 BOSS 7' 6" RT3 SMART HITCH. 2002 CHEVY BLAZER.BOSS WIRING HARNESS . 13 - Pin . Pin # Wire Color Function 1 Red Passenger Side Out . 2 Green Passenger Side In . 3 White Raise . 4 Orange Lower . 5 Blue Driver Side Out . 6 Red / Black Driver Side In . 7 Blue / Yellow Plow High Beam . 8 Red / Yellow Plow Low Beam . 9 White / Yellow Plow Common . 10 Pink Right TurnAntlerart06;1654587 said: Hydraulic solenoid valve D05 footprint. 5000 psi working pressure. 27 gpm maximum flow rate. 4 way, 3 position with all float motor spool (A & B open to tank with P blocked) center position. 12 volt DC voltage with LED indicator lights and DIN connectors. Includes bolt kit.If someone you work with is retiring, you should send them a retirement message. These examples of retirement messages will save you time and inspire you. Throughout your career, y...solenoid has failed in the closed position. Quickly remove power to the pump by disconnecting the power/ground cables to the plow. Replace solenoid. If pump stops running, check wiring of switch box for short between black and white/black wire in control box, or failed switch. 3. Plow will not lower. Check power/ground cables and control cables arePower/ground cables have to be replaced on the truck side and plow side. Ended up burning up the motor on the plow as well. Motor wasn't near as expensive as I assumed it would be, Boss wants $250 for it, our auto electrical guy can get it cheaper. Wiring was about $90 for both sides, then whatever a solenoid costs.Fisher has plenty of problems with that 12v 2 wire harness. If you don't get a voltage reading undo the 2 wire connector, leave the positive of your multimeter to the positive of the battery and put the negative from your multimeter into the female socket (negative) on the truck side 2 wire harness. if it shows voltage then the ground is good ...Went to boss and bought 2 new plow side connectors and the new fit is 100x better. Pretty cost effective and they give you the nice heat shrink butt connectors along with a big sheath of heat shrink to go over the connectors.This will help prevent any accidental electric shocks or short circuits during the wiring process. 3. Identify the Solenoid Terminals: Examine the Boss plow solenoid and locate the terminals. There should be four terminals labeled “S,” “B,” “M,” and “C.”. Each terminal serves a specific purpose in the wiring process.LawnProLandscapes. 1513 posts · Joined 2007. #2 · Oct 8, 2008. make sure you have the controller in the "float" position to hook the plow up .. check the harness' for bent prongs in the plug. use a test light and probe truck side harness to make sure everything that needs power is getting it when need. Like.68743 posts · Joined 2000. #10 · Mar 24, 2005. Something is not right, either installation, plow, mount, or possibly even usage. I haven't heard of anybody with this many problems with a Blizzard, not even when they were brand new and didn't have all the bugs worked out.Read the Owner's 3. Read the Owner's Manual for information Manual for information on removing the plow. on attaching the plow. 2. Coupler spring 4. Coupler spring pin—lock pin—unlock decalmsc13638 MSC13638 1. Important—read the 3. Fill the hydraulic fluid to Owner's Manual.Plow not working-sometimes!!!!! I am having a hard to diagnose problem with my 7.5 straight blade.I got the plow out of the garage and put it on the truck.Hooked everything up and the plow will not do anything.The joystick lights up so theres power to it.Ok so I think maybe the controller is bad after 5 years so I put on my brand new …1) I think the power solenoid *was* working when I first started messing around, but I think it died after shorting across its posts to test it. It does click, but I'm not …Nov 3, 2010 · 13213 posts · Joined 2006. #11 · Nov 4, 2010. 1) Clean, check and tighten the plow side ground (s) 2) Check the harness where it runs through the back of the light tower, make sure the grommets in good shape and the harness isn't cut or chaffed there.Wiring Schematic, SmartLight2. Control Plug Pin Functions. 13 Pin Harness 2015+ Dodge Only. 13 Pin Harness 2015+ Dodge Only. Installation Manual. 13 Pin Harness 2020+ Ford F250-F550 Upfitter Harness. Installation Manual. Wiring Schematic - 2020-2022 Super Duty - MSC21838.Ensure you check all battery and electrical connections for tightness. You could jump across the solenoid with a cable to see if the pump motor is activated. Ensure you have a good ground that the solenoid is mounted to. Hopefully some one else more famaliar with that brand get help. Check the site for threads dedicated to your problem.the plow is mounted on the vehicle. When plowing on a solid level area (parking lots, roads, and driveways) plow shoes can be raised up to increase cutting edge contact on the plowed surface. When plowing dirt, gravel, or grass plow shoes should be lowered below the cutting edge surface to prevent the plow from digging into the plowed surface.JROCK8 Discussion starter. 4 posts · Joined 2012. #1 · Nov 5, 2012. Hello. I have a fisher minute mount plow -- solenoid electric hydraulic pak. The first sign of the problem, the plow would slowly drop when raised, now not able to raise plow... no obvious leaks, and oil level is good. I'm the 2nd owner....was purchased new in sept 1997.1413 posts · Joined 2018. #3 · Jan 16, 2020. page 41 is the place to start trouble shooting. It's either solenoid, short in the wiring harness, or the controller according to the manual. I would start by testing the solenoid then move to controller and finally the wiring harness itself. it also has a section on adjusting the cross over ...In observance of Memorial Day, BOSS Snowplow will be closed Monday, May 27th. ShopBOSS orders placed Friday, May 24th , after 12 pm (noon) through Monday, May 27th, will be processed on Tuesday, May 28th. ... Power Unit Solenoid Kit. Product Number: HYD01633. $46.71 MSRP. Where to Buy. Motor Kit 12V. Product Number: HYD09328. $372.45 MSRP ...I have a Boss plow and while using it it quit functioning (raise, lower, right, left). When I push the controls it makes a clicking noise at the solenoid...Antlerart06;1654587 said: Hydraulic solenoid valve D05 footprint. 5000 psi working pressure. 27 gpm maximum flow rate. 4 way, 3 position with all float motor spool (A & B open to tank with P blocked) center position. 12 volt DC voltage with LED indicator lights and DIN connectors. Includes bolt kit.23. Raise and lower the plow in the V-Position. cutting edges must sit level with the . If the blade digs into the ground in the V Position, the center adjustment is too low. 24. Loosen ½” X 5-1/2” Hex Cap Screw (52) from ½”-13 Nut (69). Remove ½” X 1-1/2” Hex Cap Screws (53) from ½”-13 Nut (69). 25.LawnProLandscapes. 1513 posts · Joined 2007. #2 · Oct 8, 2008. make sure you have the controller in the "float" position to hook the plow up .. check the harness' for bent prongs in the plug. use a test light and probe truck side harness to make sure everything that needs power is getting it when need. Like.Glossary of Problems: 1. Pump motor does not run. 2. Pump continues to run with switch in neutral. 3. Plow will not lower. 4. Plow will not raise or raises slowly, motor runs. 5. Blade Angles While Plowing Snow 6. Plow lowers too fast. 7. Blade will not angle, but motor runs. 8. Blade angles too easily while plowing. 9. Oil leaks from cylinders ...The ROP Shop New Snow Plow Motor Control Solenoid for Boss HYD01633 RT3 RT2 Snowplow Blade . Visit the The ROP Shop Store. 4.5 4.5 out of 5 stars 17 ratings | Search this page . Amazon's Choice highlights highly rated, well-priced products available to ship immediately.Hydraulic Pump Solenoid Hydraulic Pump Ground Cable Ground/Power Cable (60" Long) ... PROBLEM PLOW DOES NOT CLEAN-UP SNOW FROM LOW AREAS PROBLEM RAPIthTACH CABLE WILL NOT PULL UP OR IS TIGHT PROBLEM ... BOSS SNOWPLOW CUSTOMER SERVICE, M.J. ELECTRIC, INC., P.o.35+ years plowing only Driveways (about 100 of them) 00 Jeep Wrangler, 7 1/2 Boss V with DP, Front Air Shocks, Duel Batteries, ARBs, Belt Driven Air Comp, Dana 60 Rear, 160 amp alt, Blizzak Tires. 03 Wrangler 7 1/2 Boss VXT with DP, Air Shocks, , 160 amp alt, Backup Camera, Blizzak Tires.Where A-Frame and moldboard fatigue are a common problem on conventional plows, the BOSS Snowplow's heavy duty Push Frame, along with its high strength Boxed Section Moldboard (Super-Duty models Only), will stand up to severe ... pump, pump solenoid, and battery). Install all dust caps and plugs provided. 4. Touch-up any rust spots or chipped ...119 posts · Joined 2009. #1 · Jan 6, 2014. I have a Western ultramount plow, which when hooked up to the truck wiring, the pump will run as if it was building pressure, but will not move in any direction. I pulled the reservoir off, and the pickup/filter was attached to the pump unit as it should have been, so I did not luck out with that ...¥BOSS SNOWPLOW A DIVISION OF M.J. ELECTRIC, INC. P.o. BOX 788 IRON MOUNTAIN, Ml 49801-0788 POWER-V (WITH RAPID-TACH IV) SNOWPLOW ASSEMBLY ... PROBLEM Plow Will Not Raise Or Raises Slowly, Motor Runs PROBLEM While Trying To Raise Plow, Wing(s) Extend Prior To Raising Plow And Will Not RetractThe NGE system is currently an option for BOSS snow plows and is purchased separately from the traditional system. By making it optional, we allow you to decide what system is best for you and your snow plow needs. Topics: Buyer's Guide. The Next Generation Electrical System simplifies wiring your snowplow and offers you more benefits!make sure your solenoid is grounded. dieselss. 15233 posts · Joined 2008. #7 · Jan 19, 2012. Yea unhook the pos. Out of solenoid going to plow just so the motor ain't running. You can rubber band the controller up left or right and ck the solenoid output. 03 F-350 srw ext. cab short box. 7.3 4x4 6-spd. 03 810.Snoway plow problems. Jump to Latest Follow 3K views 3 replies 4 participants last post by basher Dec 26, 2010. C. Ct Pete Discussion starter 4 posts ...Nephew came with the plow on the truck and there was voltage on the solenoid coil as there should be. This truck has the smarthitch option where a switch is installed on the front frame to assist with mounting/dismounting the plow. The operation of this switch is flaky. I have looked at all of the schematics I can find from Boss.Dec 30, 2010 · M. mtpockets Discussion starter. 6 posts · Joined 2008. #1 · Dec 30, 2010. I have 8'2 v plow that will not funcion from the joy stick or smart hitch, all I get is a click at the solenoid. I just replaced the solenoid and get the same thing just a click. I was having problems with the plow not raising intermittently and then just lost everything.That's what I'm tell you. Western part numbers don't really matter for you plow. Any good 4 post solenoid for a plow will work. If the solenoid is only a 3 post, then more then likely it is grounded through the case which in your case won't really work, unless you mount it on plastic. But that's another discussion.The harness runs between the truck (alternator) and the plow (solenoid). The relay block acts as a buffer when the plow is activated to buffer the sudden power draw from the plow motor. Depending where the solenoid is, the end that goes to it either will attach in the truck if the solenoid is truck mounted, or we make a plug from GM out to the ...In observance of Memorial Day, BOSS Snowplow will be closed Monday, May 27th. ShopBOSS orders placed Friday, May 24th , after 12 pm (noon) through Monday, May 27th, will be processed on Tuesday, May 28th. ... POWER UNIT SOLENOID KIT. Product Number: HYD01633. Replaces Product HYD08831.Feb 25, 2015 · 120 posts · Joined 2010. #1 · Feb 25, 2015. My boss v plow wing won't go out every time. We can here the pump pushing but wing won't move. when we push both out buttons at the same time it will work. And sometimes it just works in its own. Is this a ground issue or is the valve going bad. The left wing works great and so does up and down.14 posts · Joined 2006. #1 · Dec 25, 2006. First let me say I am new to plowing, and want to add this service to my small business. I have a 1987 GMC full size Jimmy, with, I believe, a first generation Boss V plow. My problem started as an electrical problem, and, after getting that fixed, I thought, now the plow won't raise, or wings swing.HYD01684 92" Boss Power / Ground Cable Vehicle Side Truck Harness. $82.00. Add All to Cart. Total price. A New Boss Power Unit Relay # HYD01633. This solenoid is used on all RT3 plows. It comes with all the washers and bolts you will need for installation. The solenoid itself is labeled as part number HYD08831.Jan 19, 2009 · my acc. battery cables that connected to the solenoid rubbed through and shorted out. Apparently this caused the solenoid either to short out or not close, but my pump motor kept running also. A quick swap of solenoids (12V continuous duty) and taping (& re-routing) of the cables fixed the problem. Hope this helps.Jan 25, 2020 · 48420 posts · Joined 2009. #2 · Jan 25, 2020. New plow or used? Sounds like you have an issue with the coil or valve that's preventing the valve to operate. You can go to the BOSS site and find how to trouble shoot and check coils along with how to remove and clean the valve. Mark Oomkes said: ↑.Installation will be very similar. Disconnect OEM Headlight Connector Plugs (A and D) from the back of the vehicle headlight. Connect two ends of Headlight Adapter (73A) into the back of the vehicle headlights. Connect the Black Rubber Female Socket (B) of Headlight Adapter (73A) into the plow wiring harness.23. Raise and lower the plow in the V-Position. cutting edges must sit level with the . If the blade digs into the ground in the V Position, the center adjustment is too low. 24. Loosen ½” X 5-1/2” Hex Cap Screw (52) from ½”-13 Nut (69). Remove ½” X 1-1/2” Hex Cap Screws (53) from ½”-13 Nut (69). 25.What to do when your boss favorite words are “me,” “myself” and “I". By clicking "TRY IT", I agree to receive newsletters and promotions from Money and its partners. I agree to Mon...This weird. I just had the same problem on my Boss V. Solenoid would click (so switch was working) but no go on the pump. Figured out it was the main power cable plug. My cable had gotten pushed an awkward way when I put the plow on. I pulled my connectors loose. Cleaned well & added dialectric grease. Put back together. All is working for now.Went to boss and bought 2 new plow side connectors and the new fit is 100x better. Pretty cost effective and they give you the nice heat shrink butt connectors along with a big sheath of heat shrink to go over the connectors.Replace valve. Test power to the control box by checking voltage between black wire and ground at the white 9-pin connector. If NO voltage is present, power from fuse box has become disconnected. If voltage is present, check wiring and switch of control box. 4. Plow will not raise or raises slowly (pump motor runs).boss plow Yes I know that. I have had the plow foe eight years. Just took plow off,tried something new,pushed up on plow to release lock pinsand it will hydrolically will come off.Problem is I can heaer the pump working to go up to release the lock pins but it does not move.so, the pump is rinning but not pushing fluif in the right direction.Pump sounds like the valve is closed so the pump can ...Boss Plows Discussion. Is this a solenoid problem. Jump to Latest Follow 3K views 5 ...Step 3: Connecting the hydraulic power unit. The hydraulic power unit is responsible for controlling the movement of the plow. Connect the power cables to the positive and negative battery terminals, ensuring a secure connection. Refer to the wiring diagram for the correct wire colors and connections.solenoid has failed in the closed position. Quickly remove power to the pump by disconnecting the power/ground cables to the plow. Replace solenoid. If pump stops running, check wiring of switch box for short between black and white/black wire in control box, or failed switch. 3. Plow will not lower. Check power/ground cables and control cables are83 posts · Joined 2005. #2 · Dec 15, 2005. The first thing I would check would be the seloniod valve. Pull off the coil and check to see if there is a buldge in the shaft. If there is replace it. If not check the relief vavle, tighten it a 1/4 turn to start then try it, if that doesn't change, replace the valve.Solenoid For Boss Snow Plows. Replaces Boss OEM part number HYD01633. The store will not work correctly in the case when cookies are disabled. Skip to Content ... Solenoid - Boss Plows $ 41.72. In-Stock. Qty-+ Add to Cart. Product ships FREE on orders over $99 . Have a Question ?Ensure you check all battery and electrical connections for tightness. You could jump across the solenoid with a cable to see if the …Login / Join. What's NewHi, I just picked up a 8' V-plow that looks like it is of the '84 or '85 vintage. Webster (Rubicon) pump, and the valve manifold is the SH01. The problem I have is the wire insulation is so brittle on the solenoids that they just break off with the slightest movement. Does anybody know where...2006 posts · Joined 2003. #4 · Dec 26, 2003. The solenoid has two big posts for the power cables and two small posts for the trigger circuit. There's a wire in the harness with a ring terminal sized to fit one of those small posts. There should be a loose wire with a ring terminal on one end that will fit the other smallpost on the solenoid.Neighbor's plow, an older Boss V. He see,s to think I'm a miracle worker because I have pulled his ass out of the fire a few times. At first, no ability to raise, no lights on controller. Wiggled wires and connectors, suddenly controller buttons lit up. green lights ON, and I raised the plow. Truck stalled, and on restart, again, plow won't ...Feb 2, 2019 · Yes. A jumper wire running from incoming line to outgoing load to plow on the solenoid will make plow run and controller will operate. The solenoid was replaced with another OEM one. Plow works on other trucks fine. Controller also works fine swapping to another truck. The wire harness came with the truck purchase.With these get well messages for clients, co-workers, employees, and y our boss you will always say the right thing if they are not doing well. ‘When a valued client, a coworker, o...#1 · Dec 30, 2010. I have 8'2 v plow that will not funcion from the joy stick or smart hitch, all I get is a click at the solenoid. I just replaced the solenoid and get the same thing just a …1 Plow Identification. 2 Hydraulic Solenoid Table. 3 Straight Plow Wiring Diagram. Download this manual. STRAIGHT PLOW. Model Years 1996-1999. Electrical Troubleshooting Guide For. Models 2751, 2851, 2801, 2901. DO NOT USE OR OPERATE THIS EQUIPMENT UNTIL THIS MANUAL.This is installed under the hood of your truck as part of your wiring setup for your Boss plow. This (4) post solenoid helps transfer power throughout your wiring system for your plow. Additional information. Weight: 2 lbs: Dimensions: 11 × 11 × 11 in: Reviews There are no reviews yet.just explaining how I checked the recommended 2800 psi pressure relief valve my boss dxt 9'2" v plow13213 posts · Joined 2006. #11 · Nov 4, 2010. 1) Clean, check and tighten the plow side ground (s) 2) Check the harness where it runs through the back of the light tower, make sure the grommets in good shape and the harness isn't cut or chaffed there.119 posts · Joined 2009. #1 · Jan 6, 2014. I have a Western ultramount plow, which when hooked up to the truck wiring, the pump will run as if it was building pressure, but will not move in any direction. I pulled the reservoir off, and the pickup/filter was attached to the pump unit as it should have been, so I did not luck out with that ...-----Mailing address Marks Misfit World486 S. Ripley BLVD ...If the solenoid works, then you've lost power somewhere between the battery and the pump. Start removing your supply cables and clean each connection. Don't forget to bypass and clean your ground cable too, thyat may be where the problem is. God, Guns & Guts made America Free! :usa. Visit HeavyEquipmentForums.com.THis is the solenoid with a wire from the battery to solenoid, then wire going down to the starter. THe wire to the starter got so hot, it melted out the solder and lost its connection. Coincidentally, I had the same problem a few years back with a 1979 chevy with a western plow. Neighbor thinks either a ground is bad, or low voltage from the ...Figure 1. Turn Signal Relay Kit Installation. Start by locating the existing plow control harness relay pack mounted inside the truck engine compartment. On the control plug side of the relay pack, locate the PINK and VIOLET wires and pull them out of the black convoluted tubing of the wiring harness. Cut the PINK and VIOLET wires and strip all ...Boss Plows Discussion. Is this a solenoid problem. Jump to Latest Follow 3K views ...Glossary of Problems: 1. Pump motor does not run. 2. Pump continues to run with switch in neutral. 3. Plow will not lower. 4. Plow will not raise or raises slowly, motor runs. 5. Blade Angles While Plowing Snow 6. Plow lowers too fast. 7. Blade will not angle, but motor runs. 8. Blade angles too easily while plowing. 9. Oil leaks from cylinders ...Wiring Schematic, SmartLight2. Control Plug Pin Functions. 13 Pin Harnes, solenoid mounting. I had a 96 dodge 2500, and now a 01 dodge 3500. I run boss plows. I have t, 1413 posts · Joined 2018. #3 · Jan 16, 2020. page 41 is the place to start trouble shooting, I have 2 methods of checking tension. #1 Put the plow in carry position/inverted V. Raise it t, For safety, BOSS includes hydraulic pressure relief to prevent damage by overstress. Where A-Frame and mo, Oem boss solenoid mounted inside driver's side fenderwell. Large post towards, A Boss Plow Solenoid Wiring Diagram is a must have for any plow owner., 9. Align the small holes in Blade Shock Mounts (10B) with the hole, Standard & PRO-PLOW ® w/ 16" Ram = 2 3/4 Quarts H, When you need to troubleshoot the electrical system of your, Went to boss and bought 2 new plow side connectors and th, the plow is mounted on the vehicle. When plowing on a solid level , Nov 23, 2010 · 4 posts · Joined 2010. #4 · Nov 23, 2010. steve_r, So I hooked the plow up. Truck has 14.75 volts cold idle and arou, This is an OEM Solenoid from Boss that is installed under the , 1)Is there power coming from the ignition controll, Learn where the control coils are located on the sn, MountainMog;1242964 said: BTW, I got the following information from on.